Back in November of 2012 I picked up a few 1x6x24 1/2" thick boards so I could enter A Simple Design of Ocalas box making contest.I got busy around the holidays and never got a chance to build anything out of them. Fast forward to the day before Valentines day and I decided to build my wife a gift box. I tried to keep it as simple as possible and finished it just in time to give to her.
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I started out with the goal of making the box sized to fit a standard 4x6 photo
on the inside of the lid.
on the inside of the lid.
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I cut eveything to length with my mitre saw. On a side note, I always called it a
chop saw until I started watching woodworking videos. Is there a difference between the two?
chop saw until I started watching woodworking videos. Is there a difference between the two?
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All the sides cut to length.
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I then cut them to the proper width.
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A quck dry fit to test the inner dimensions.
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I used some scrap to refine the depth and width of the rabbits.
I used a 1/2" straight bit in my router table.
I used a 1/2" straight bit in my router table.
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Another dry fit to test the joints.
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I lightly clamped the pieces together and slowly trimmed the top
and bottom insets to the proper size.
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All ready for glue up.
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I am glued up the sides first and used the top and botton insets to keep everything square.
What is that famous saying about clamps?
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The sides of the box all glued up.
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Next time I am going to use some tape to mask off the glue joints first.
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Top and bottom insets glued in and drying.
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Its a box!
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I set my table saw up for a 1 1/2" wide cut and a little over 1/2" deep.
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I cut the 2 long sides first.
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I then put some shims in before cutting the 2 short ends.
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The top has been cut off!
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For some reason these cuts went a little deeper.
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I tried to even it out when I sanded but ended up making it a little worse.
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I sanded it some more and then added a chamfer on the router table and it evened it out.
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This was my first time using Danish Oil.
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I applied the first coat and then went ate lunch and came back about 45 minutes later and applied
a second coat. I then came back 15 minutes later and wiped the whole thing down.
It ended up taking a couple of days for the wood to stop feeling oily.
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I picked up some adhesive backed felt at Michaels and applied some to the bottom. I also
measured and marked for the hinges.
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I finally got to use my new mallet on its first project.
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I used my 1/2" chisel score inside the line for the hinge. I then used the same
chisel to gently pry the pieces out.
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I marked and then drilled holes for the mounting screws.
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Its a box!
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I applied some spray adhesive to the back of a picture and mounted it to the inside of the lid.
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